More than capacity – this is integrated, high-value engineering.

Unlock the capacity to EXpand your business and elevate your EXpertise with an EXclusive, tailor-made service model designed to meet your needs and drive EXponential growth.

In 2017, we launched a bold experiment – an internal offshore pilot project with a small team of engineers to test the limits of engineering collaboration. What happened next? We ignited a revolution and evolved into disruptors of offshore engineering. Built on Zutari’s 90-year legacy of engineering excellence. Fuelled by South Africa’s elite talent and global expertise. Driven by innovation, agility, and exponential impact. This isn’t outsourcing. This is integration.

7+ years of successful partnerships

12+ high-impact teams built for global partners

300+ expert engineers, modellers & designers with offshore experience

800 000+ hours of engineering excellence

Think beyond traditional offshoring: Think ZUTARI EX

Set up a world-class engineering team in South Africa.

Deep integration

The teams we build are full-time colleagues, aligned with your business culture and strategy, not external support.

Fully managed operations

We ensure performance, reducing the human resource administration and logistics. We’re hands-on, so you can take yours off

Future-proof scalability

With your team of engineers focused on quality delivery, you can concentrate on winning work. Scale your operations with elite talent.

Our capabilities

Distribution Centres and Warehouses Transportation Hubs Sports & Leisure Facilities Commercial & Retail Data Centres Building Information Modelling
Structural Design • Reinforced Concrete
• Steel Braced & Portal Frames
• Pre-cast Construction (Columns, Walls, Stairs)
• Dock Levellers
• Crane Rail Design
• Cold Storage
• Concrete Floor Design
• Sustainability & Embodied Carbon Calculations*
• Reinforced Concrete & Structural Steel Jump form Core Construction
• Post Tensioning Floors
• Computational Design
• Pre-cast Construction (Walls, Platforms, Stairs)
• Floor Vibration Analysis
• Fix Link Bridge Design (Airport)
• Bespoke Architectural Roof & Feature Stairs
• Sustainability & Green Building Design, Embodied Carbon
• Reinforced Concrete
• Steel Braced Frames
• Post Tensioning Floors
• Pre-cast Construction (Walls, Plats, Stairs)
• Computational Design
• Long Span Steel Roofs
• Vibration Analysis for Crowd Loads*
• Sustainability & Embodied Carbon Calculations*
• Reinforced Concrete & Structural Steel
• Jump Form Core Construction
• Post Tensioning Floors
• Computational Design
• Pre-cast Construction (Walls)
• Bespoke Architectural Roof Structures
• Sustainability & Green Building Design, Embodied Carbon Calculations*
• Reinforced Concrete
• Steel Braced Frames
• Pre-cast Construction (Columns, Walls, Stairs)
• Computational Design
• Sustainability & Embodied Carbon Calculations*
• 3D Modelling
• Collaboration
• Data Management
• Clash Detection
• Lifecycle Management
• Federated Models
Mechanical Design • Critical cooling infrastructure
• Ductwork and Pipework design
• CFD analyses
• Heating, Ventilation & Air Conditioning
• Ductwork & Pipework design
• Energy recovery ventilation
• CFD analysis*
• Smoke management
• Vertical transportation*
• Heating, Ventilation & Air Conditioning
• Ductwork and Pipework design
• CFD analysis*
• Smoke management
• Vertical transportation*
• Heating, Ventilation & Air Conditioning
• Ductwork and Pipework design
• Thermal storage
• Energy recovery ventilation
• Kitchen extraction & filtration systems
• CFD analysis*
• Smoke management
• Vertical transportation*
• Medical gas*
• Thermal comfort & sustainability modelling*
• Heating, Ventilation & Air Conditioning
• Critical cooling infrastructure
• Ductwork and Pipework design
• CFD analysis*
• Fuel oil storage & delivery systems*
• Vertical transportation*
Electrical Design • Reticulation (LV/MV)
• Lighting & Small Power
• Earthing and Lightning Protection
• Electronic Security systems (CCTV, EACS)
• Structured cabling
• ICT
• Active Fire Control systems
• Reticulation (LV/MV)
• Lighting & Small Power
• Earthing and Lightning Protection
• Electronic Security systems (CCTV, EACS)
• Structured cabling
• ICT
• Active Fire Control systems
• Public Address & Background music systems
• Building Management Systems
• Reticulation (LV/MV)
• Lighting & Small Power
• Earthing and Lightning Protection
• Electronic Security systems (CCTV, EACS)
• Structured cabling
• ICT
• Active Fire Control systems
• Reticulation (LV/MV)
• Lighting & Small Power
• Earthing and Lightning Protection • Electronic Security systems (CCTV, EACS)
• Structured cabling
• ICT
• Active Fire Control systems
• Public Address & Background music systems
• Building Management Systems
• Reticulation (LV/MV)
• Lighting & Small Power
• Earthing and Lightning Protection
• Critical electrical infrastructure
• Electronic Security systems (CCTV, EACS)
• Structured cabling
• ICT
• Active Fire Control systems
• Availability studies
Public Health & Wet Services • Plumbing system design
• Hot water plant
• Sanitary and stormwater drainage
• Grey- and black-water treatment
• Fire Safety Engineering, Wet Fire Systems
• Clean agent and foam suppression systems
• Gas (LPG, NG, SNG & CNG) systems
• Plumbing system design
• Hot water plant
• Sanitary and stormwater drainage
• Grey- and black-water treatment
• Fire Safety Engineering*, Wet Fire Systems
• Clean agent and foam suppression systems Gas (LPG, NG, SNG & CNG) systems
• Plumbing system design
• Hot water plant
• Sanitary and stormwater drainage
• Grey- and black-water treatment
• Fire Safety Engineering*, Wet Fire Systems
• Clean agent and foam suppression systems
• Gas (LPG, NG, SNG & CNG) systems
• Plumbing system design
• Sanitary and stormwater drainage
• Fire Safety Engineering*, Wet Fire Systems
• Clean agent and foam suppression systems
Crushing and Screening Stockyards Conveying Port Facilities
Structural Design • Crushers & support structures • Vibrating screens • Apron feeders & conveyors • Crushing & wash plants • Dynamic analyses DEM modelling • Stockyard infrastructure • Fixed & radial stackers • Mechanical structures (stackers & reclaimers) • Conveyor & transfer tower structures • Product retaining structures • Machine rail foundations • Silos, bins & hoppers • Culverts • Overland conveyors • Standard and non-standard conveyor modules • Trestles • Transfer towers • Gantries • Discharge chutes • Foundations • Belt, apron & radial conveyors • Port infrastructure • Car dumper cells & workshops • Rapid train load-out stations • Conveyor cross-over bridges • Retaining walls, bunds & containment structures • Conveyor & reclaimer structures • Wharf assessments and modifications
Mechanical Design • In pit crushing and screening plants • DEM optimisation • Conveying • Crushers • Vibrating screens • Stockyard calculations • Stockyard conveyors and transfers • Stackers • Reclaimers • Commissioning • Temporary stockpiling solutions • Chute design and DEM • Overland conveyors • Plant conveyors • ROM conveyors • Underground conveyors • Chute design and DEM • Port storage facilities • Conveyors and transfers • Ship loader • Ship unloaders • Car dumpers Temporary solutions
EIC • Automation • Commissioning • Substations • Machine supply • Machine EIC design • Panel design • Automation • Commissioning • Substations • Machine supply • Machine EIC design • Panel design • Automation • Commissioning • Substations • Machine supply • Machine EIC design • Panel design • Automation • Commissioning • Substations • Machine supply • Machine EIC design • Panel design
Generation Transmission Substations BESS Facilities  Power Systems 
Civil/Structural Infrastructure • Vehicle Access and Roads
• Earthworks, Surfacing and Drainage
• Laydown and Constructability
• Erosion Protection
• Solar tracker supports and foundations
• Wind Turbine Foundations*
• Vehicle Access and Roads
• Earthworks, Surfacing and Drainage
• Laydown and Constructability
• Erosion Protection
• Structural Steel Equipment supports
• Reinforced concrete foundations
• Cable trenches/pits and trafficable covers
• Secondary containment to compliance (AS1940, AS2067 etc.)
• Secondary containment design (Volumetric assessments, layout and plant design, clearance & crest locus, liner compatibility and specification)
• Surfacing, roads and pavements
• Bulk earthworks
• Stormwater drainage – Surface run-off, cable trench and pit drainage
• Oily water drainage (Specification, conveyance and treatment
)
• Contaminated Drainage reticulation and containment design
• Cable trenching and reticulation design
• Civil components
• Structural Steel Equipment supports
• Reinforced concrete foundations
• Cable trenches/pits and trafficable covers
• Vehicle Access and Roads
• Earthworks, Surfacing and Drainage
• Laydown and Constructability Erosion Protection
• Generator performance studies
• Equivalent model calculation
• OPDMS integration
• Harmonic studies
• Reactive capability assessment
• Single machine infinite bus simulations
• Wide area network simulations
• Frequency tests
• Voltage tests
• Motor starting studies
• Setpoint change tests
• Fault studies
• Low SCR testing
• TRV/RRRV studies
• Load flow and short circuit analysis Insulation coordination studies
• Transformer inrush studies
• Protection coordination studies
• Microgrid simulations (RMS) PFS: Generation of load curve
• PFS: Identifying locations with spare capacity for connection of generating systems
• PFS: Identification of limiting factors in the wide area network
Energy Infrastructture • Cable Route
• Determination
• Fibre Cable Routing
Hydropower Plant Due diligence assessments*
• Primary Electrical Modelling (Bentley OpenUtilities)
• Lightning Design (CDEGS)
• Lighting Design (DiaLux)
• Primary Electrical
• Modelling (Bentley OpenUtilities)
• Lightning Design (CDEGS)
• Lighting Design (DiaLux)
Transmisson Tower / Power Lines • Optimisation of line routes based on client requirements.
• Electrical clearance confirmation (including bridging conductor swings) to power line support structures.
• Maintenance Climbing access clearance confirmation for power line support structures.
• Compiling method 4 structural loads for PLS Tower/Pole to determine load trees and/or structural utilisation.
• Building PLS Pole method 4 model
• Design line hardware assemblies using standard hardware components.
• Ground clearance rectification on existing power lines.
• Compile and review of complete
• Power line design package (incl. drawings)
• Power line lightning shielding using specific shielding angle.
Onshore and Distribution Midstream Infrastructure Downstream Infrastructure Ports & Coastal
Onshore / Civil / Structural Infrastructure • Structural Steel Equipment supports
• Reinforced concrete foundations
• Easement Civil works
• Structural Steel Equipment supports (Pipe supports, racks, pipe bridges)
• Reinforced concrete foundations
• Cable trenches/pits and trafficable covers
• Secondary containment to compliance (AS1940, AS2067 etc.)
• Secondary containment design (Volumetric assessments, layout and plant design, clearance & crest locus, liner compatibility and specification)
• Surfacing, roads and pavements
• Bulk earthworks
• Stormwater drainage – Surface run-off, cable trench and pit drainage
• • • Oily water drainage (Specification, conveyance and treatment)
Contaminated Drainage reticulation and containment design
• Structural Steel Equipment supports (Pipe supports, racks, pipe bridges)
• Reinforced concrete foundations
• Secondary containment to compliance (AS1940, AS2067 etc.)
• Secondary containment design (Volumetric assessments, layout and plant design, clearance & crest locus, liner compatibility and specification)
• Surfacing, roads and pavements
• Bulk earthworks
• Stormwater drainage
• Surface run-off, cable trench and pit drainage
• Oily water drainage (Specification, conveyance and treatment)
• Contaminated Drainage reticulation and containment design
• Marine ports and jetties
• Utilities (Electrical, water, rail communication etc)
• Buildings and roads
Process / Mechanical Infrastructture • Front End Engineering Design (FEED) of Oil & Gas systems, including gas well and downstream connections
• Upstream gas compression – product separation and handling; network pressure analysis and management
• Liquified Gas pump station specification and liaison with OEM for manufacturing
• Pipeline modelling and design
• Corrosion science design implementation
• Gas turbine compressors and generators
• Gas handling, storage and pipeline infrastructure design
• Hazardous Product tank and pump design
• Tank condition assessments and seismic evaluations
• Hazardous area design
• Loading and Offloading gantries
• Manifolds and fire protection
• Secondary containment design
• Plant and piping layout design
• Bulk storage tank design for crude oil, aviation fuel, refined products, and LPG, with vapor recovery and corrosion protection.
• FEED and detailed engineering for process systems.
• Hydraulic design, integrity management, and corrosion mitigation for crude oil, refined products, and aviation fuel pipelines.
• Systems for blending fuels, additives, lubricants, and specialty chemicals.
• Vapor recovery and flare systems for environmental compliance.
• Utilities integration to support refinery and terminal operations.
• Design of loading and unloading facilities for trucks, rail, and marine vessels.
• Precision metering and automation for real-time inventory and product quality management.
• Hydraulic optimization and design for crude oil, aviation fuel, and refined product transfer in pump stations.
• Fire suppression, spill management, and overfill protection for all fuel types.
• Hazardous Product tank and pump design
• Tank condition assessments and seismic evaluations
• Hazardous area design
• Manifolds and fire protection
• Piping layout design
• Port Machines and Ship loader / unloader
• Mechanical Engineering

 

RoadsBridgesRailRail systems

Design:
• Geometric design and 3D modelling of:
▸ All classes of roads and highways
▸ Pedestrian and cycling facilities
▸ Parking facilities
▸ Bus terminals
• Road Drainage
• Road Pavements
• Roadside Signage
• Roadside Barriers
• Utility modelling  

Road Safety: 

• IRAP assessments and ratings

Design:

• Feasibility, Prelim and Detailed Design
• Road Bridges, Rail Bridges, River Bridges
• Prestressed Concrete, Steel, Timber
• Pedestrian and Cycle Bridges
• Underpasses and Culverts
• Retaining walls, Catchpits, Slabs etc. 

Model:

• BIM Modelling of bridges and civil structures
• Computational Design
• Digital Engineering
• Asset Tagging  

Verification: 

• Design verification, proof engineering
• Model verification, clash detection
• Metadata verification  

Track and Civil 

• Alignment Design
• Track Structure Design
• Formation and Civil Works Design
• Yard Layout Design
Draughting 

Operational Design 

• Train design – integrated with vertical alignment
• Timetable design and checking
• Yard Movement Clashes
• Battery-Electric locomotives as alternatives to Fully Electric and Diesel-Electric  

Model:

• 3D modelling with clash detection in Federated Models
• Finite Element Analysis and Modelling for formation studies
• Operational modelling including physics modelling of train and vertical geometry; and energy modelling of battery electric trains

Overhead Line Equipment:

• Open Wire Overhead Wire Design
• Rigid Conductor Bar Design
• Switching and Sectioning
• Overhead Structures
• 3D OLE component modelling
• OLE Clash Detection Draughting 

Signalling:

• Signalling Specifications
• Rail Signal, Telecommunication and SCADA Design
• Track-side Signalling Equipment
• Electronic Interlocking
• European Train Control System (ETCS)  

Systems Engineering and Systems/Safety Assurance:

• System Design
• System Assurance
• Safety Assurance
• Goal Structured Notation (GSN) design
• Requirements Management (DOORS, Visure)
• Safety in Design – Hazard Log – Safety Requirements design and linking  

 

Water ResourceDamsBulk Conveyance (Water & Wastewater)Water and Wastewater treatmentHydraulics and Other Specifications

Planning:
• Infrastructure planning and feasibility studies (water conveyance and treatment)
• Infrastructure planning and feasibility studies (wastewater conveyance and treatment)
• Water demand analysis
• Multicriteria analyses
• Optioneering of solutions  

Road Safety: 

• IRAP assessments and ratings

Planning / Regulatory:

• Feasibility studies
• Dam safety risk assessments and reports

Dam Infrastructure: 

• Design and CFD modelling of spillways, outlet works, and channels

Pipeline Infrastructure:

• Route planning Pipeline horizontal and vertical alignment
• Large diameter pipeline design (≥DN1200)
• System optimisation
• Material and corrosion protection selection
• Buried pipelines
• Above ground pipelines
• Thrust restraint design
• Valve selection and placement
• Valve chambers  

Pump Station Infrastructure: 

• Dam and river abstraction facilities
• Pump and mechanical equipment selection
• Pump station equipment and pipework layouts
• Pump sump and building structural design
• Civil works (stormwater, earthworks and vehicle access)
• Building lifting equipment selection
• Ventilation design.

Reservoir / Tank Infrastructure:

• Civil works (stormwater, earthworks and vehicle access)
• Pipework and valve selection and layouts
• Structural design

Proces: 
• Water treatment process design
• Wastewater treatment process design
• Piping and instrumentation
• Mass balance
• Chemical dosing
• Odour control

Plant Infrastructure:

• Plant layout design
• Civil works (stormwater, earthworks and vehicle access)
• Mechanical equipment design/selection
• Structural/building design
• Interconnecting pipework design
• Building lifting equipment selection
• Ventilation design

Hydraulics and Other Specialisations:

• Pipeline hydraulics (pressure and gravity)
• Network analysis
• Treatment plant hydraulics
• Open channel hydraulics
• Surge analysis
• CFD Analysis (single and two phase)
• Pipe stress analysis
• Water balance analysis

We source, recruit & hire

We commit to quality

We manage admin, logistics and payroll

We accelerate your growth with a trusted strategic partner.

The Team

Rowland Burke

MANAGING DIRECTOR:
ZUTARI EX

Geani Pieterse

OPERATIONS DIRECTOR:
ZUTARI EX

Andrè Malan

CLIENT DIRECTOR:
ZUTARI EX

Zutari EX Contact form
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